Sulzer Innotec
Sulzer Corporation Sitemap Deutsch
Sulzer Innotec
  You are here: Home  Production and Engineering  Laser Surface Engineering  Laser Surface Engineering – Keyhole Welding
 
 
Laser Surface Engineering
Laser Surface Engineering – Keyhole Welding
The good focussing ability of the laser beam allows power densities that can barely reached by conventional weld processes. With less total power a small, localized heat input and part treatment is possible. The thermal stress for parts as well as materials is low. Therefore, laser welding is well suited for applications where distortion has to be kept on a minimum.

In the keyhole welding process, the rapid removal of metal by vaporization leads to the formation of a small keyhole into the work piece. The effective coupling efficiency is increased and allows deep but small weld joints. The weld joint assessment is done according EN ISO 13919-1.

Our 1.5 kW Fiber-Laser system can be operated on-site like our 150 W Nd:YAG-Laser system. Our 5-axis gantry robot with a 2 kW CO2-Laser makes the handling of large and complex geometries possible. But also small parts, for example medical equipment, can be welded with our setup.

Benefits

The essential advantages of the laser welding process are

  • Minimal distortion due to the small, localized heat input
  • Small heat affected zone, therefore minimal modification of the materials
  • Perfect metallurgical bonding

Examples Laser Keyhole Welding

5-axes keyhole welding on a
shrouded impeller
Keyhole welding on large sheet
metal structures
Pulsed keyhole welding on a
medical implant

Our Partners

Highly qualified experts at Sulzer Innotec are our partners for

  • One-stop-shop manufacturing solutions, manufacturing and welding engineering and consulting
  • Mechanical precision workshop and prototyping
  • Conventional welding processes and heat treatment
  • Testing and metrology
  • Material and surface technology
  • Corrosion and corrosion protection, friction and abrasion
  • Material and failure analysis
back
Related Documents

Automatic Contour Recognition in Laser Welding (LSE, pdf, 0.08 MB)

Sulzer Innotec offers a wider range of laser welding services for applications ranging from medical technology, trough mold production, to gas turbine components. The computerized numerical control (CNC) programming for ...

CO2-Laser System (LSE, pdf, 0.12 MB)

The CO2-Laser operates with gas as active laser medium and is still most frequently used in industrial applications. Due to its very good beam quality it is well suited for keyhole welding applications as well as laser m...

Fiber Laser System (LSE, pdf, 0.18 MB)

Sulzer Innotec operates a fiber laser with 1.5 kW output power as a new and innovative laser beam source. Due to its excellent beam quality it is well suited for keyhole welding applications as well as laser metal formin...

Laser Keyhole Welding (LSE, pdf, 0.15 MB)

The good focussing ability of the laser beam allows power densities that can barely reached by conventional weld processes. With less total power a small, localized heat input and part treatment is possible. The thermal ...

Laser Metal Forming and Cladding (LSE, pdf, 0.14 MB)

The good focusing ability of the laser allows power densities that are hardly possible with conventional thermal procedures. Thus, the desired component processing can be carried out on a limited area with low overall ...

Laser Process Development (LSE, pdf, 0.07 MB)

All laser metal forming and laser cladding applications have the unique features of the laser welding process in common: The control of the laser spot on the substrate surface allows a small, localized heat input and a ...

Laser Surface Engineering at a Glance (LSE, pdf, 0.16 MB)

Since 1988 Sulzer Innotec operates a laser facility for the development of laser applications in the field of material treatment. Today, LSE offers a wide range of laser welding services for customers in several differe...

Nd:YAG Laser System (LSE, pdf, 0.11 MB)

A pulsed Nd:YAG-Laser with 150 W average output power is available at Sulzer Innotec beside the CO2-Laser and the Fiber-Laser, both operating in the kilowatt range, The hand-operated Nd:YAG-Laser system is a senseful ext...